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High-Strength Frame Plate Vulcanizing Press with Energy Saving and Precise Temperature Control

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High-Strength Frame Plate Vulcanizing Press with Energy Saving and Precise Temperature Control

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Brand Name : Beishun

Model Number : XLB-5000×1500/8.0MN

Certification : ISO/CE

Place of Origin : Qingdao

MOQ : 1set

Price : Negotiable

Payment Terms : T/T,Western Union,L/C

Supply Ability : 10set

Delivery Time : 40days

Packaging Details : 40GP

Power(w) : 1.5KW - 75 KW,4KW,2.2,2.2KW,36Kw

Condition : New

Warranty : 1 Year,one year,2 Years,12 months,1 year for single vulcanizing press machine

Type : Vulcanizer,Column,tablet press,PLC control,Plate vulcanizing press

After-sales service provided : Engineers available to service machinery overseas,Field maintenance and repair service,Video technical support,Overseas third-party support available,Field installation

Voltage : 380V,220V~480V,220v/360V or customized,Customer Request,460v

Dimension(l*w*h) : none,1000x800x1200,1500*2000*1900mm,1680x1220x630,DEPEND ON THE MACHINE SIZE

Color : Blue,Yellow,White and others accepted,customization,orange

Application : vulcanizing to be final product,conveyor belt hot vulcanizing joint,Steel cord and multi-ply conveyor belt joint,Vulcanizing Rubber Products,Splicing and repairing conveyor belts

Working layer : 1,4-6 molds,2,2-4 layers

Product name : rubber hot plate vulcanizing machine,1400x5700mm platen size rubber conveyor belt vulcanizing press,Rubber conveyor belt jointing vulcanizing press machine,Rubber vulcanizing press

Name : Lab Rubber Heating Plat Vulcanizing Press Machine,Vacuum Rubber Vulcanizer Press machine,Rubber compression molding machine,Single vulcanizing press machine / PLC control

Material : Aluminum alloy

Year : custom

Cooling time : about 5 mins,5 minutes

Plunger diameter : 180-290mm,200 mm

Vulcanizing temperature : Adjustable,145 °C

Heating way : Steam or oil,electrical / oil system

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High-Strength Frame Plate Vulcanizing Press: Key Features & Benefits

Your two points, "Energy Saving" and "Precise Temperature Control," are fundamental to the performance and efficiency of this industrial machinery.


1. Energy Saving

This is a major selling point for modern vulcanizing presses, achieved through several engineering innovations:

  • Efficient Heating Systems: Traditional presses might use older, resistive heating elements that are slow and inefficient. Modern presses often utilize:

    • Induction Heating: Heats the platens directly and rapidly using electromagnetic fields, minimizing heat loss.

    • Thermal Oil Systems: Circulates heated oil through channels in the platens, providing even heat distribution and allowing for heat recovery.

  • Advanced Insulation: The massive steel platens and the press frame are heavily insulated to prevent thermal energy from escaping into the factory environment. This reduces the energy required to maintain the target temperature.

  • Optimized Cycle Times: Precise control systems allow for faster heating and cooling cycles, meaning the press is not consuming energy for longer than necessary.

  • Automatic Standby Modes: The press can automatically enter a low-power standby mode when not in active production, further reducing idle energy consumption.

Benefit: Lower operating costs, reduced environmental impact, and compliance with modern energy efficiency standards.


2. Precise Temperature Control

This is critical for product quality and consistency during the vulcanization process.

  • Uniform Heat Distribution: The "frame plate" design is inherently rigid, ensuring that the heated platens remain parallel under high pressure. This prevents "hot spots" or "cold spots" across the product, leading to a uniform cure.

  • Advanced PLC (Programmable Logic Controller): The brain of the press. It uses input from multiple high-accuracy thermocouples embedded in the platens to constantly monitor and adjust the heating elements. It can maintain temperature within a very tight tolerance (e.g., ±1°C).

  • Multi-Zone Temperature Control: For large presses, the platen can be divided into several independent heating zones. Each zone is controlled separately to compensate for any natural heat loss at the edges, guaranteeing perfect temperature uniformity across the entire pressing surface.

Benefit: Consistent product quality, elimination of under-cured or over-cured rejects, improved physical properties of the final product (like tensile strength and elasticity), and repeatability from batch to batch.

Technical parameters

Item 800 1200 1500 1700 2000 2600
Inner diameter(mm) 800 1200 1500 1700 2000 2600
Canister length(mm) 22000 3000 3000 4000 5000 10000
Number of lid sawtooth 12 12 14 14 16 24
thickness of lid (mm) 10 10 10 10 16 14
Thickness of the tank body(mm) 10 10 10 10 12 14
Working pressure(Mpa) 0.8 0.8 0.8 0.8 0.8 0.55
Dimensions(mm)
(length*width*height)
22766*1445
*1170
4010*1575
*1670
3960*2150
*2050
4925*2162
*2070
6200*2590
*2424
11722*3360
*4136
Weight(Kg) 5580 2017 2950 3835 6500 16775

Other Key Features of a High-Strength Frame Plate Vulcanizing Press

To complete the picture, here are other important characteristics that complement your points:

  • High-Strength Frame: The rigid frame (often a four-column or C-frame design) is built to withstand immense clamping forces (often hundreds or thousands of tons) without flexing. This ensures consistent pressure application across the entire mold, which is essential for part dimensional accuracy and density.

  • Precise Pressure Control: Similar to temperature, the hydraulic system applies and maintains pressure with high accuracy. This is crucial for compressing the rubber compound to eliminate voids and achieve the desired shape and material properties.

  • Automation and Ease of Use: Modern presses feature touch-screen HMIs (Human-Machine Interfaces) for easy programming of curing recipes (time, temperature, pressure). Automated mold height adjustment and robotic part handling are common for high-volume production.

  • Durability and Low Maintenance: Constructed from high-quality steel and with robust hydraulic components, these presses are built for 24/7 operation in demanding industrial environments.

Summary

In essence, a high-strength frame plate vulcanizing press is a sophisticated piece of equipment that combines a robust mechanical structure with advanced thermal and hydraulic control systems. The energy-saving features reduce operational costs, while the precise temperature control guarantees the high quality and consistency of the vulcanized products, making it a vital asset in industries like tire manufacturing, automotive seals, conveyor belts, and technical rubber goods.



Product Tags:

High-Strength Frame Vulcanizing Press

      

Energy Saving Rubber Vulcanizing Machine

      

Precise Temperature Control Frame Plate Vulcanizing Press

      
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