Electric or transfer oil Heating Rubber Molding Vulcanizing Press 0-25MPa Pressure Range 0-300℃ Temperature
Product Description:
The heavy-duty rubber vulcanizer manufactured by Qingdao Beishun is a mechanical equipment specially used for vulcanizing rubber products. It has the following significant features:
1. High performance:
It adopts multi-layer working layers and can process large quantities of rubber products through the mold to improve production efficiency.
Adopting an advanced heating and cooling system, the machine can be heated by steam, electricity, and thermal oil to ensure a fast and uniform vulcanization process. The maximum temperature can reach 300°C. It also contains a precise temperature sensor inside to control the temperature more accurately and improve the quality of the product. Pass rate 100%
2. Precise control:
Equipped with advanced control systems, such as PLC Siemens or Mitsubishi control systems (programmable logic controllers), to achieve precise control of temperature, pressure and time.
Multi-point temperature monitoring and adjustment ensures consistent product quality.
3. Sturdy and durable:
It is made of high-strength steel and wear-resistant materials, and is cut from the entire steel plate to ensure long-term stable operation of the equipment in high-pressure and high-temperature environments, and the machine will not deform.
Reasonable structural design, strong impact resistance and long service life.
4. Easy to operate:
The human-machine interface is friendly, the operation is simple and intuitive, and the difficulty of manual operation is reduced. The machine is reasonably set up based on years of feedback from frontline workers, the machine working area and the worker operating area.
High degree of automation, reducing manual intervention and improving safety. Use automatic mold opening, closing and ejection to prevent the risk of burns during operation.
5. Versatility:
The mold can be replaced and the pressure of the hydraulic cylinder adjusted according to the needs of different rubber products. It is suitable for rubber products of various specifications and shapes.
Modular design facilitates mold replacement and maintenance.
High security:
Equipped with multiple safety protection devices, such as overload protection, emergency stop device, etc., to ensure the safety of operators.
Comply with international safety standards to ensure safety during the production process.
Energy saving and environmental protection:
Adopt energy-saving design to reduce energy consumption and production costs.
Equipped with environmental protection devices to reduce waste gas and waste water emissions and comply with environmental protection requirements
Technical Parameters:
| Parameter | Specification |
| Name | Rubber Vulcanizing Press Machine |
| Hot plate size | 1500*1500mm |
| Voltage | 220V/380V/400V/440V |
| Vulcanizing Time | 0-999s |
| Type | Vulcanizing Press |
| Material | Steel |
| Cylinder Stroke | 500mm |
| Control System | PLC |
| Pressure Range | 0-25MPa |
| Heating Mode | Electric Heating |
| Temperature Range | 0-300℃ |
Applications:
The Beishun XLB-1500×1500×2 Rubber Vulcanizing Press Machine, originating from QINGDAO, CHINA, is a state-of-the-art equipment designed for various industrial applications. Certified with CE and ISO credentials, this robust machine is a vital tool for businesses requiring rubber vulcanization with precision and efficiency. The vulcanizing press is ideal for product applications such as custom rubber parts, automotive seals, conveyor belts, and rubber mats, making it a versatile solution in the field of rubber manufacturing and processing.
The Rubber Compression Vulcanizer by Beishun is engineered to offer superior performance with its optimized vulcanizing time of 0-999 seconds and a pressure range of 0-25MPa. This ensures a consistent and controlled vulcanization process, which is crucial for producing high-quality rubber products. The steel construction of the vulcanizing press guarantees durability and the ability to withstand the demanding conditions of industrial environments.
With a cylinder stroke of 200mm, the Beishun Rubber Plate Vulcanizing Machine provides ample space for accommodating various mold sizes, which is essential for manufacturers dealing with a range of product dimensions. The flexibility offered by this machine allows for its application in scenarios such as custom molding operations, mass production of rubber components, and even in research and development laboratories focused on material experimentation and testing.
The Beishun Rubber Rolling Vulcanizing Machine is not only designed for efficiency but also for ease of use. The minimum order quantity starts at just 1pcs, with a competitive price range from 5000USD to 100000USD, making it accessible for both small-scale and large-scale operations. The delivery time is set at approximately 45 days, with the company boasting a supply ability of 30 sets per year. To facilitate a seamless acquisition process, Beishun accepts payment terms via T/T and L/C.
Companies invested in the creation of rubber goods can rely on the Beishun vulcanizing press for a variety of applications, including the production of industrial hoses, gaskets, and other rubber-based items that require a high degree of elasticity and strength. The machine's precision and customizability make it an indispensable asset for manufacturers looking to maintain a competitive edge in the rubber industry.
Frequently Asked Questions (FAQ):
1. What is a heavy-duty vulcanizer?
A heavy-duty vulcanizer is a mechanical device used to vulcanize rubber products. It cross-links rubber molecules through high temperature and high pressure to form the final rubber product. It is usually used to produce large and heavy rubber products such as tires, conveyor belts and engineering rubber parts.
2. What is the working principle of a heavy-duty vulcanizer?
A heavy-duty vulcanizer completes the vulcanization process by heating the mold and applying pressure to make the rubber react chemically in the mold. The control system accurately adjusts the temperature, pressure and time to ensure product quality.
3. What are the main components of a heavy-duty vulcanizer?
Heating system: provides the high temperature required for vulcanization.
Hydraulic system: applies and maintains high pressure.
Control system: monitors and adjusts temperature, pressure and vulcanization time.
Mold: used to shape and vulcanize rubber products.
4. How to choose a suitable heavy-duty vulcanizer?
When choosing a heavy-duty vulcanizer, the following factors should be considered:
Product specifications: Select the appropriate model according to the size and weight of the rubber product produced.
Production capacity: Choose the appropriate specifications and quantity of vulcanizers according to production needs.
Technical parameters: such as temperature control range, pressure range and vulcanization time, etc.
After-sales service: Choose a supplier that provides perfect after-sales service.
5. How to maintain and service heavy-duty vulcanizers?
Regular inspection: Regularly check the operation of the hydraulic system, heating system and control system.
Lubrication maintenance: Add lubricating oil to mechanical parts on time to reduce wear.
Cleaning and maintenance: Keep the equipment clean to prevent dust and debris from affecting the operation of the equipment.
Regular calibration: Regularly calibrate the control system to ensure the accuracy of temperature and pressure.
6. What are the common faults and solutions of heavy-duty vulcanizers?
Uneven heating: Check whether the heating system is working properly and clean the debris on the heating element.
Insufficient pressure: Check whether the hydraulic system has leaks and whether the hydraulic pump is working properly.
Control system failure: Check whether the PLC or other controller is normal, and reprogram or replace it if necessary.
7. How to improve the production efficiency of heavy-duty vulcanizers?
Optimize process parameters: Adjust the appropriate temperature, pressure and time according to different rubber products.
Regular maintenance: Keep the equipment in good working condition and reduce downtime.
Train operators: Improve the skills of operators to ensure correct operation and quick troubleshooting.
Summary
Heavy duty vulcanizer is an indispensable equipment in the production process of rubber products. By understanding common problems and solutions, the efficiency of equipment use and product quality can be improved. Regular maintenance and correct operation are the key to ensure long-term and stable operation of equipment.
Support and Services:
Our Rubber Vulcanizing Press Machine is designed with the latest technology to ensure efficient and reliable performance. Our product technical support and services for this machine include:
Installation Assistance: We provide detailed instructions for the installation of the Rubber Vulcanizing Press Machine. Our technical team is also available to guide you through the process to ensure the machine is set up correctly for optimal performance.
User Training: To ensure that you can operate the machine safely and effectively, we offer comprehensive training for your staff. This includes operation techniques, safety protocols, and maintenance procedures.
Maintenance Support: Regular maintenance is crucial for the longevity and performance of the machine. We provide guidance on routine maintenance tasks, as well as troubleshooting tips for common issues that may arise during operation.
Technical Documentation: Each Rubber Vulcanizing Press Machine comes with a complete set of technical documents, including user manuals, maintenance guides, and parts lists. These documents are designed to help you understand and manage your machine effectively.
Software Updates: If your machine includes software controls, we provide updates as they become available to keep your machine running with the latest features and improvements.
Replacement Parts: We supply a full range of replacement parts for the Rubber Vulcanizing Press Machine. Our parts are manufactured to the highest quality standards to ensure perfect compatibility and performance.
Warranty Service: Our Rubber Vulcanizing Press Machine comes with a comprehensive warranty. Should you experience any defects in materials or workmanship, we will provide the necessary service to correct the issue in accordance with our warranty terms.
Technical Consultation: If you have any technical questions or need advice on machine operation, optimization, or expansion, our team of experts is available to provide you with the professional consultation you need.
We are committed to providing exceptional support and services to ensure that your Rubber Vulcanizing Press Machine operates smoothly and contributes to the success of your operations.
